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Wiris Pro Payload Hardware Overview
Learn more about the Astro aircraft here:
The Wiris Pro Payload consists of a Freefly gimbal and an integrated Wiris Pro camera. It is developed for use with Astro and other vehicles that are compatible with the Freefly Smart Dovetail and the Pixhawk Payload Bus standard. More information about how to interface this payload with another aircraft is available here:
The Wiris Pro Payload is supported in Astro firmware version 1.3.2 or later
Make sure to update the Herelink controller to the latest version too!
We offer an option foam insert for the Astro hard case. It replaces the insert for the Mapping Payload, so you can store Astro with the Wiris Pro payload installed
Start by removing the Mapping Payload insert. There is a velcro strip on the bottom of the foam
Insert the Wiris Pro payload bottom foam. Note the orientation
Install the upper piece of the foam around the gimbal from the front of Astro
Click the link below to download sample images in all possible formats.
When images are saved to the USB drive, they are geotagged with the GPS lat. and long. Gimbal attitude is visible in the gallery, but is not currently included in the image meta data.
These are viewable in the gallery or in the metadata of the image on a PC
Images can be previewed in the gallery in AMC during or after a flight.
Images from the EO camera can be saved in JPEG or TIFF format, and can be opened in most photo software. EO Video is saved as an MP4 file, IR video as a .AVI file.
Images from the IR camera can be saved as a Radiometric JPEG or TIFF. Video can be saved as Thermal Encoded or as Radiometric video. Workswell ThermoLab software is required to view thermal video shot in Radiometric mode, and can be downloaded here:
To download photos from the USB drive, remove it from Astro and insert it into a computer. Then, move the files off
Do NOT format the SSD of the Wiris Pro when connected to a PC. This can brick the camera and will require it being sent back for repair.
To remove media stored on the SSD, first power the Wiris Pro Payload on the aircraft. Then connect a cable to the micro-USB port on the side of the Wiris Pro. The drive should appear on a computer as ‘Wiris SSD’, with the files organized in folders by date.
Drag the selected media off the Wiris SSD folder on to your computer.
Right-click and 'Eject' the Wiris drive, then power off the drone and gimbal
Make sure to eject the Wiris drive from you computer before unplugging the cable. Power cycle the aircraft and gimbal before capturing any additional video or photos.
The video feed may stop after disconnecting from a PC. This is normal, the video will resume after a reboot of the aircraft
Do NOT format the SSD of the Wiris Pro when connected to a PC. This can brick the camera and will require it being sent back for repair.The formatting option for the SSD of the Wiris Pro can be found in the camera settings under Advanced SSD Options - Format SSD
While Astro can fly in the rain, the Wiris Pro camera does not offer any ingress protection, so we do not recommend flying in any precipitation.
In cold temperatures:
We recommend allowing 3-5 minutes of warm-up time after powering on. This allows the IR sensor inside the Wiris Pro to reach a steady operating temperature for the most accurate temperature measurements. During the warmup time, the gimbal and camera will still work as normal, however the temperature data from the IR sensor may be less accurate.
Make sure your Astro batteries don't get too cold. More info can be found in this section of the wiki.
The Wiris Pro Payload matches Astro's operational temperature range of -20C to +50C
Check that the Wiris Pro Payload is secured in the Smart Dovetail mount and that the safety latch is closed.
When you’re ready to fly, perform the standard preflight checks for Astro (found below).
Do NOT format the SSD of the Wiris Pro when connected to a PC. This can brick the camera and will require it being sent back for repair.
To remove media stored on the SSD, first power the Wiris Pro Payload on the aircraft. Then connect a cable to the micro-USB port on the side of the Wiris Pro. The drive should appear on a computer as ‘Wiris SSD’, with the files organized in folders by date.
Drag the selected media off the Wiris SSD folder on to your computer.
Right-click and 'Eject' the Wiris drive, then power off the drone and gimbal
Make sure to eject the Wiris drive from your computer before unplugging the cable — power cycle the aircraft and gimbal before capturing any additional video or photos.
The video feed may stop after disconnecting from a PC. This is normal, the video will resume after a reboot of the aircraft
Do NOT format the SSD of the Wiris Pro when connected to a PC. This can brick the camera and will require it being sent back for repair.
The formatting option for the SSD of the Wiris Pro can be found in the camera settings under Advanced SSD Options - Format SSD
The will restart the connection to the Wiris Pro and takes about 30-60s to complete. It is normal for video to briefly stop working as the connection is re-established
Use the Wiris Pro gimbal to perform an EO/IR inspection
Read the Pre-flight Planning section of the Wiris Pro Operating Handbook before arriving at your flight location to minimize downtime and come prepared for the job!
DIU Blue Astros come with stealth logging enabled, which stops GPS data from being written to imagery and logs. Stealth logging must be disabled to allow GPS data to be written to photos
After installing the Wiris Pro Payload in the dovetail mount on Astro, power on the aircraft. Powering on the aircraft automatically powers on the gimbal and camera. It typically takes about 1 minute for the camera controls and video feed to appear in AMC.
Occasionally, we have observed that the Wiris Pro gets 'stuck' during bootup. If you are having trouble connecting to the camera, check the status light on the back of the camera. If the camera has flashing red/blue lights or a solid red light, this is likely the case. In our testing, rebooting the aircraft resolves this issue.
In AMC, select your media storage option. You can save to the internal Wiris SSD, a USB flash drive installed in the USB-C port on the Astro IO panel (on the bottom of the aircraft), or both.
The USB flash drive storage option is not fast enough to support video recording. Video can only be recorded to the SSD.
Select different image/video capture options to save photos and videos from the EO camera, IR camera, or both.
You can configure the thermal camera using the following settings in the Auterion Mission Control (AMC) app for Astro.
IR Pallet - How temperatures are mapped to a color.
Exposure Settings - these adjust the range of temperature values that can be measured, similar to shutter speed and dynamic range on a traditional camera.
Manual, incremental adjustments
Custom, specifying the min and max temperature
Auto
Isotherm Modes
Isotherm ‘Alarm’ modes can be set to show a solid color when objects in the frame are within a temperature range. The options are Off, Below, Between, Outside, and Above.
We recommend using a grey IR pallet when using Isotherms for better clarity
Spot metering on the IR camera is currently not supported
Video/Photo Settings
Video can be saved in two methods:
Thermal encoded - this outputs a 512x640px 30 frames per second .avi file that can natively be played in most video software. The IR pallet (color map) is baked into the image and cannot be changed later. Similarly, the temperature information of each pixel is not recorded. We recommend this mode when qualitative data is the most useful, such as looking for hotspots or searching for animals and people.
Radiometric - this outputs a .WSEQ file that can be opened in Workswell’s ThermoLab software. This consumes more storage but saves the temperature information of each frame. The IR pallet can be adjusted later and the temperature data of each pixel can be retrieved in post-processing. This is most useful when quantitative temperature measurements are needed.
Photo Settings
Radiometric JPEG - 640 x 512 px
Radiometric TIFF - 640 x 512 px
Super Resolution - 1266 x 1010 px image
Lenses
The Wiris Pro Payload ships with a 13mm lens (~45 degree FOV). Tighter focal length lens options are available from Workswell. Get in touch if you are interested in a different thermal lens: support@freeflysystems.com
EO Zoom Camera
Video/Photo Settings
Auto-exposure
1-10x zoom range (93.5 degrees to 11.92 degrees HFOV), incremented at 1x, 1.5x, 3x, 6x, and 10x settings
720p 20 frames per second video saved in a .MP4 format
To have the images geotagged with the location of the aircraft, attach a USB thumb drive to Astro’s USB-C port and select ‘USB storage’ in the image storage options.
We recommend clearing out extra photos from your USB drive to reduce the time it takes Astro to sync the USB drive files with the gallery when first plugged in
The flight path of Astro is displayed with a red line on the map in AMC, which can be useful for looking at the area the aircraft has already covered
Setting an isotherm to show colors between a specified temperature range can help with identifying areas of interest quicker
Streaming live video from the aircraft to the Auterion Suite is possible with a strong LTE connection. Additional information on setting up LTE on Astro is here:
DIU Blue Astros come with stealth logging enabled, which stops GPS data from being written to imagery and logs. Stealth logging must be disabled to allow GPS data to be written to photos
The Wiris Pro EO camera provides 1920x1080 images and 1280x720 video from a 1-10x zoom lens. When approaching an object of interest, we recommend keeping the aircraft a safe distance away and zooming in as much as needed to see the detail level required for inspections.
When using Slow Speed Mode, camera tilt and pan are scaled with the zoom rate, so the control inputs become less sensitive the more zoomed the camera is.
Be careful not to become disoriented when flying with the camera zoomed in. We recommend resetting the camera zoom to 1x before flying to a new inspection location.
The Wiris Pro Payload currently does not support mapping missions.